Wednesday, April 25, 2012

Import of Thermoformed Plastics


Import of Thermoformed Plastics
Thermoformed plastics are extremely important in our society.  Plastics that have been created through the thermoforming process are being assimilated into our homes and businesses.  Thousands of plastic products are aesthetically pleasing, have made life easier, and are more environmentally friendly.  The video that has been posted earlier, and that can be found on YouTube, shows many visually pleasing and practical items that have been designed.
Plastics are durable, light weight, and cost effective, and there continues to be new innovations that further our society, economy, and culture.  Plastic products have been and will continue to be part of our future.  They have made their mark, and are here to stay. 
When discussing plastics in general think of the futuristic advancements made by John Huntsman Sr.  He was “key in developing the first plastic egg carton.  In 1974, [the] Huntsman Container Corporation created the "clamshell" container for McDonald's Big Mac and developed other popular products, including the first plastic plates, bowls and fast-food containers.”[i]  His inventions as with the many others have made a huge impact on our society.   We have benefited greatly from these products and their demand is rapidly increasing.
Thermoformed plastics are also extremely sought after, having an astounding world market value.  Companies span across the globe with Beaverton, MI as the plastic thermoforming capital of the world.  The North American market alone encompasses over 10 billion dollars from the thin and heavy gauge plastics industries.[ii]  It has become a competitive and promising market with investors and entrepreneurs looking at the possibilities.  Markets are continually investing in the research and development of new products. 
One of the greatest examples of companies accessing this great technology is Lifetime Products.  “Lifetime Products Inc. is the world's leading manufacturer of blow-molded polyethylene folding chairs and tables, picnic tables, and home basketball equipment. [Who] also manufacture other consumer products, including sheds, trailers, kayaks and paddleboards, and lawn and garden items...”.[iii]  My friend, Mike Todd, is currently working on a patent for a new Kayak design; his innovation and others like him will be able to enhance many existing products that are made of different material.  They can be made lighter, stronger, and cheaper.
These plastics are also beneficial because they are recyclable.  “Most thermoforming companies recycle their scrap and waste plastic, either by compressing in a baling machine or by feeding into a granulator (grinder) and producing ground flake, for sale to reprocessing companies or re-use in their own facility. Frequently, scrap and waste plastic from the thermoforming process is converted back into extruded sheet for forming again”.[iv]  This process lessens the cost of waste and decreases the price of the products that are being made.
Plastics are more environmentally friendly compared to other similar products such as styrofoam.  “The production of one ton of styrofoam requires 685 gallons of oil, and emits 94,119 tons of CO2 and 2,055 tons of greenhouse gases.”[v]  We need to utilize plastic products and get rid of the old and obsolete.  Plastic products are the future and we need to see their importance.  These items, at times, have been taken for granted.  Many overlook the ease, environmental safety and aesthetics that they possess.  I am personally invested in the process and am hopeful to take part in this great market and benefit society.
           


[i]   http://en.wikipedia.org/wiki/Jon_Huntsman,_Sr.#Philanthropic_efforts
[ii] http://en.wikipedia.org/wiki/Thermoforming
[iii] http://en.wikipedia.org/wiki/Lifetime_Products
[iv] http://en.wikipedia.org/wiki/Thermoforming
[v] http://en.wikipedia.org/wiki/Styrofoam

Terrarium Art Products

Blog 6

This is a video of all the new products that we are making!  We just recently went to the reptile expo. in Denver, Co.  Here is a listing of most of our products.   We will be having our products at the Repticon Reptile Expo.in Davis county this Saturday and Sunday if any of you are interested.  To answer your questions, we do not create specific molds for individuals.  We only focus on our product line.  Enjoy!




The ‘Buzz’ with Thermoformed Plastics


Blog Post 5

The ‘Buzz’ with Thermoformed Plastics


Plastic products created from the thermoforming process are being used around the world and are aiding in the medical, agricultural, ecological, automotive, energy, and entertainment world.  Plastics are becoming more widely used and it is quite exciting when you see what can be done.  My business has opened my eyes to some of the possibilities.  Anyone with discipline, hard work ethic, and a good idea, can make a business that can become a huge part of our society.  Thermoforming is mainly discussed more widely in the business world where equipment and new technology is a key to having success.    James Callari, a production specialist, emphasizes, when referring to thermoformed plastics, that “IT’S ALL ABOUT PRICE & PERFORMANCE ... QUALITY & DEPENDABILITY FOR THE LONG TERM.”[i]  Demands for similar items have become very competitive in recent years and the major theme that producers use in their plastic products is the importance of sustainability[ii].
            Annual conferences are held just for new technologies that thermoform and aid in its process.  New versions of software[iii] are being developed as well as parts that increase speed production.  In 2007 the main emphasis at the thermoforming conference was on equipment that aided in high-output machines for packaging, an automatic-cut-and-stack unit, and improved in-line systems for high-speed cup production.[iv]  These machines listed may not seem very important, but when hundreds of millions of products are being sold, a great deal of money is made as well.   For Example, the company Optiwind makes thermoformed wind turbines with annual sales in the range of $10 million to $15 million with more than 100 employees in the business.[v]  These products especially help our economy by generating sales and new employees.  The entire market is also worth noting.[vi]
Plastics are discussed greatly in the food world.  Tupperware, utensils, and measuring cups to bowls are examples that almost everyone uses in their home.  [vii]
Major discussions relate to their durability, flexibility, and safety.  These plastics have to be formed correctly to meet the regulations placed upon them before being sold to the public.  Dr. Crippa, a food protection specialist, has said that there is a series of technical requirements so that we are to avoid potential food hazards.  Such requirements involve the longevity of their shelf-life and their ability to prevent the contamination of food.  [viii]  People are happy with these plastic products because they are effective and because they meet all of the requirements that are enforced by the food and drug administration.  They have revolutionized how we package and store food.
The uses of thermoformed plastics are extremely unique and important in the medical field.  One plastic specialist, Joseph Grande, has mentioned that “A novel thermoforming process has emerged as a promising new method to produce highly technical micro parts such as polymer microchips for life-science.”[ix] 
Such applications involve scaffold in tissue engineering.  Scaffolds help aid in the regeneration and aids in the growth of various tissues. In the medical field “plastic scaffolds are used to relieve the impaired organ so as to expedite recovery or facilitate regeneration.”[x]  This has helped drastically reduce the cost and have been useful because they can be re-cycled and re-used.   
The new plastic pallet has now made its inroad into logistics because of its “durability, reusability, and weight.”[xii]  Cost is the central theme of discussion when discussion these products and its process.
Plastics are mainly discussed in the business world, but are making a big scene in the entertainment world as well.  One great example is plastics being used in film.  People still Thermoform the costumes from the storm troopers in Star Wars.  

[xiii]

I also am using thermoformed plastics in my business to sell advanced terrariums and vivariums.  The qualities of the products being made are astounding and many are gravitating to this fact; the monetary wealth is ever expanding and will continue to grow and be a huge discussion throughout society.   







[i]
James Callari, "'Productive' Is More Than a Name For This Efficient Thermoformer," Plastics Technology, 57, no. 2 (2011): 34-37, http://web.ebscohost.com.hal.weber.edu:2200/ehost/results?sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&vid=2&hid=110&bquery=thermoforming&bdata=JmRiPWFwaCZ0eXBlPTAmc2l0ZT1laG9zdC1saXZl (accessed April 6, 2012).

James Callari, "Sustainability Is Not a Buzzword For Thin-Gauge Thermoformer," Plastics Technology, 57, no. 55 (2011): 56-56, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?vid=15&hid=110&sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==

Grande Joseph, "Thermoforming Innovations Displayed At SPE Annual Conference," Plastics Technology, 50, no. 11 (2004): 37-39, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?vid=21&hid=110&sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==

(cover story), "What's New at the Show in THERMOFORMING," Plastics Technology, 53, no. 9 (2011): 85-87, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?vid=25&hid=110&sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==

[v]
James Callari, " Thermoforming Helps Harvest the Wind," Plastics Technology, 57, no. 1 (2011): 48-48, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?vid=23&hid=110&sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==

[vi] Wikipedia, "Thermoforming." Accessed April 6, 2012. http://en.wikipedia.org/wiki/Thermoforming.
A. Crippa, T. H. D. Sydenstricker, and S. C. Amico, "Evaluation of Multilayer Thermoformed Films for Food Packaging," Polymer-Plastics Technology and Engineering, 47, no. 10 (2008): 991–995, http://web.ebscohost.com.hal.weber.edu:2200/ehost/results?sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&vid=1&hid=110&bquery=thermoforming&bdata=JmRiPWFwaCZ0eXBlPTAmc2l0ZT1laG9zdC1saXZl (accessed April 6, 2012).

Grande Joseph, "Micro-Thermoforming Makes Its Debut," Plastics Technology, 51, no. 11 (2006): 37-41, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?vid=42&hid=110&sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==

[x]
S. Giselbrecht, "Microthermoforming as a novel technique for manufacturing scaffolds in tissue engineering," IEE Proceedings -- Nanobiotechnology, 151, no. 4 (2004): 151-157, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?sid=c9d288fb-5fcc-40a4-88ca-d1402980c849@sessionmgr104&vid=1&hid=110&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==

Grande Joseph, "Plastic Pallets Gain Ground In an Eco-Conscious World," Plastics Technology, 54, no. 9 (2008): 58-75, http://web.ebscohost.com.hal.weber.edu:2200/ehost/detail?vid=17&hid=110&sid=c6ddcbe4-510c-4128-ba51-2ca4dffd5581@sessionmgr114&bdata=JnNpdGU9ZWhvc3QtbGl2ZQ==